Industrial IoT Solution for Rotating Machinery - IReDS Pro

For Industrial IoT Solution for Rotating Machinery - IReDS Pro

About Industrial IoT Solution for Rotating Machinery - IReDS Pro

Web IIoT complex solution for proactive diagnostics of equipment that contains rotary machinery. Vibration signals are analyzed in a three-dimensional way for complete control over the equipment’s condition. The system tells when, where, and why any breakdown could occur and also identifies defects in new mechanisms if any. Businesses leverage our product to schedule and pinpoint repairs, thus reduce downtime and avoid breakdowns.

Customer Request

We saw the lack of efficient and cost-effective solution for analyzing condition of rotating mechanisms against ageing stresses, hidden defects, and possible breakdowns. Halfway through development, a fossil fuel power station became our customer and adopted the system.

Delivered Project

Usable complex product with customizable on-the-go and stationary solutions for meeting industry needs. It includes highly durable sensors, preliminary data processing hub, local or cloud big data processing software and no-nonsense UI. System processes three-vector vibration data according to machinery operation standards and outputs straightforward analytical reports about current condition, possible issues, and predicts maintenance needs.

Business Value

Both small and enterprise-level facilities leverage product to increase equipment’s service life, eliminate unexpected failures, reduce downtime and repairs cost.

Challenges:

Develop algorithms for analyzing vibration signals against standard levels
Use machine learning and big data analysis for predicting mechanism issues
Design timesaving and efficient user experience
Design, test, and implement secure and durable software-hardware infrastructure for industry facilities
Set up direct alarms in case of any unpredictable issues, such as extraneous objects, interrupting routine

Key Features:

Serviceable components — Triaxial water and dust proof accelerometers (IDAx-132) for collecting structured data via programmable microcontrollers, 8-port hub for preliminary sorting and analysis, connected via fireproof wires.
Simple on-site setup — Hardware components designed for easy installation of various types of machinery with quick & simple software connection.
Live data analysis — System gathers and processes vibration data from all connected sensors, compares it against equipment standards.
Condition and defect reports — Predicting need for the routine maintenance, computing mechanisms service life, detecting manufacturing defects, and more.
Visualize, map, alert — If any malfunction or breakdown would occur, system precisely pinpoint where and when.
Scheduling and planning — Being aware of maintenance need beforehand allows to schedule the repairs at convenient time and coordinate service team better.
Instant alarm notifications — In case of unexpected emergencies, users will be forewarned via SMS.